Caplugs’ team of in-house design engineers are standing by to develop a fully custom tool or insert stack solution to meet your needs and exact specifications. Whether it be a small volume run with a quick turnaround time, or you want to mass produce complex parts with greater accuracy and scalability, we have the hands-on experience and ability to create quality molded parts required to fulfill nearly any job.
Get a QuoteCaplugs’ team of in-house design engineers are standing by to develop a fully custom tool or insert stack solution to meet your needs and exact specifications. Whether it be a small volume run with a quick turnaround time, or you want to mass produce complex parts with greater accuracy and scalability, we have the hands-on experience and ability to create quality molded parts required to fulfill nearly any job.
Get a QuoteAt Caplugs, we make custom easy with our experienced in-house engineers and advanced toolroom for complete control. Whether you’re looking for a fully custom, dedicated tool or an insert added to a pre-existing tool or stack, our team will work with you to determine the best part production approach for your business and volume needs.
With fully custom tooling, our engineers create an entirely new tool and accompanying inserts to produce a precision-molded part. While fully custom tooling does come with a longer production schedule and upfront cost, the finished tool is solely used for the production of your parts, resulting in a more precise product and manufacturing that’s on scale with your needed part volumes.
With a customized insert stack, you will be getting a uniquely tooled insert that fits your part shape and dimensional requirements. The custom insert set is assembled into a Caplugs proprietary mold base, allowing for a more rapid and affordable option for custom tooling. This can be a great solution for projects with a short-term need or when low volumes are required.
No matter how complex the design features may be, our team has more than likely created a similar part in the past, allowing us to build your fully custom tool or insert stack in a detailed manner with exacting dimensions.
With fully custom tooling and insert stack solutions, Caplugs can produce large or small runs that are highly repeatable, allowing for quick turnaround times. These custom tools can last for thousands of cycles without needing to be replaced, creating long-term savings. From design, prototyping and creation of the tool to molding, packaging and shipment, we’ll be your guide through every step of the tooling process.
Caplugs helps analyze your exact conforming needs and part requirements. This reduces production time and cost while ensuring repeatable quality for future molding and volume needs. Learn more about how design for manufacturability (DFM) can be applied to your products.